FROM DESIGN TO DELIVERY:

Manufacturing Without Compromise

Integrated Design and Manufacturing

At Powerstart, we believe that true quality comes from leveraging the best expertise across our global operations. That’s why we’ve built our reputation on a foundation of integrated manufacturing excellence, combining South African starter motor production with UK systems integration and engineering.

South African Manufacturing Hub

Our South African operations serve as the powerhouse of our manufacturing and product development, where decades of expertise in hydraulic systems drive innovation and quality production. Here, we design and build our renowned non-electric starter motors and hydraulic components to the exacting standards that have made us the first company worldwide to offer complete cast-iron hydraulic starters for the mining industry.

The Johannesburg site is responsible for:

  • Complete hydraulic starter motor design and manufacturing (pre-engaged and inertia variants)
  • JetStream turbine starter production in cast iron for underground mining
  • Hydraulic mini pack manufacturing
  • Design and build of manifold blocks for system integration
  • Product development leadership and innovation
  • Engineering design expertise and technical input for global operations
  • Quality manufacturing to international standards

UK Systems integrations and assembly

Our UK facility specialises in systems integration, final assembly, and customised solutions tailored to meet customer needs. Here, we combine our South African-manufactured starter motors, mini packs, and manifold blocks with complete system components to deliver turnkey solutions:

Quality Without Compromise

Every product benefits from our integrated approach across both facilities. Whether it’s a starter motor, hydraulic mini pack, or manifold block manufactured in South Africa, or a complete system assembled in the UK, rigorous testing and quality assurance ensure that our solutions deliver unwavering reliability in the harsh conditions of underground mines, on the open seas, or in remote oil and gas installations.

Global reach, integrated excellence

With manufacturing and product development in South Africa and systems integration in the UK, we’re uniquely positioned to serve customers worldwide whilst maintaining the personal touch and technical expertise that has defined our success for over four decades. Our close collaboration between facilities ensures the quickest possible turnaround times and comprehensive lifecycle support for all our products.